Manufacturing Process

Manufacturing

Investment casting By lost wax Process

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Wax Injection

Wax Injection Process

  • -> Wax preparation technology for manufacturing of wax patterns for better quality, dimensions, and surface finish.
  • -> Centrally Air Conditioning Unit for control of Temperature in entire wax injection, and inspection storage area.
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Wax Assembly

Wax Assembly Process

  • -> Wax Assembly with proper Identification & traceability for separate materials throughout the process.
  • -> Recycled wax is used for assembly of wax patterns to utilize used wax.
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Ceramic Coating

Ceramic Coating Process

  • -> Ceramic coating technology for better quality of ceramic shell strength with inadequate permeability and better surface finish of castings.
  • -> Centrally Air Conditioning Unit and Dehumidifier for control of Temperature Humidity in entire Ceramic Coating drying area.

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Dewaxing

Dewaxing Process

  • -> Autoclave Boiler unit for dewaxing of ceramic shells.
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Melting & Pouring

Melting & Pouring Process

  • -> Induction Furnace with crucibles [with capacity of 300 Kg. each]
  • -> Stand by Induction Furnace for emergency breakdown.
  • -> Gas fired Shell Baking Furnace.
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Fettling & Heat Treatment

Fettling & Heat Treatment Process

  • -> LPG Fired Heat Treatment Furnace with 500 Kg. Batch for Solution Annealing, and Normalizing Annealing.
  • -> Separate Electric Heat Treatment Furnace for Tempering at controlled temperature.
  • -> Shot blasting, mechanical grinding and pneumatic grinding facilities.